This section will clarify the main ideas that make up the ISO 9000 program. It will start with basic assumptions and end up with an explanation of how the basic concepts fit together. Even though this section uses more abstract language, we have tried to keep it brief and simple. We have used plain English, and we have used several diagrams to show how the main ideas are interrelated. If you don't understand what we mean, it's our fault, not yours. |
Let's
begin by examining the assumptions that ISO makes.
ISO assumes that:
Note: When ISO uses the word "product" they also mean "service". From ISO's standpoint, a service is a product. Remember this as you review the previous list of assumptions, and as you study the rest of this section.
In general, ISO assumes that a wide variety of elements influence product quality. These elements are listed in the above assumptions and include items such as design, training, purchasing, and so on.
Because ISO believes that these kinds of elements influence product quality, they want you to control them. More precisely, ISO wants you to control the characteristics that make up each of these elements. For example, ISO wants you to control the characteristics that define the design process, the training process, and the purchasing process. ISO wants you to control the characteristics that define each of the elements in the above list.
So far, we have used the term characteristics. Now, please look at the following equation:
Qualities = Characteristics |
This is what ISO usually means when they use the term quality. For ISO, a quality is nothing more than a characteristic. This is how ISO uses the language. And this is consistent with a larger scientific and philosophical tradition that says that every entity has characteristics or qualities. You, for example, have a particular height, weight, age, nationality, and profession. These are some of your qualities or characteristics.
But notice that ISO does not use the term quality in the usual way. ISO does not want people to use the term quality "to express a degree of excellence" (ISO 8402 2.1). ISO does not think in terms of poor quality or high quality products. As a result, we believe that ISO has sidestepped the central issue. Even though your organization will probably meet every ISO requirement, this odd attitude means that you will, nevertheless, not be able to claim that your ISO program generates high quality products! In spite of this, most quality professionals would probably agree that the ISO 9000 program will assure the quality of any organizations' products, assuming that the program is properly designed, implemented, and managed.
Now let's return to ISO concepts. Based on the above discussion, we can rewrite our previous list in the following way:
So, the whole point of a quality system is to control all of the above qualities! The whole point is to control qualities (characteristics). But, notice that ISO is not interested in all of the qualities that make up an organization. ISO is only interested in the qualities or characteristics that influence product quality.
But let's pause for a moment. Let's make sure everybody understands what we mean. Let's look at some examples. When a procedure is written down, the "written down" aspect is a quality; when a reporting pattern is clearly defined, the "clearly defined" aspect is a quality; when a design is approved, the "approved" aspect is a quality or characteristic, and so on for each element.
If you want to conform to the ISO 9000 Standard, your quality system must have the qualities specified by ISO. However, these qualities are all general in nature. At the specific level, you have a lot of freedom to choose exactly what kinds of qualities will define your quality system. Accordingly, we have found it useful to distinguish between general qualities and specific qualities.
Let's look at a simple example. ISO says that your products should have the following kinds of general qualities: they should be properly designed, stored, delivered, installed, and serviced. But, the specific qualities that your products should have depends more on what you and your customers want, not on what ISO wants. In summary: general qualities are determined by ISO and specific qualities are determined by you and your customers.
Now let's look at the following equation:
Qualities = Characteristics = Requirements |
This allows us, once again, to rewrite our previous list:
ISO uses the term requirements because they expect your organization to implement the qualities that they have identified. When ISO wants to tell you what to do, they speak in terms of requirements.
Specifically, ISO wants you to implement the qualities or requirements listed in ISO 9001, ISO 9002, or ISO 9003. ISO wants you to develop a quality system that meets one of these sets of requirements. The remainder of this section will explain, in general terms, how you can develop a quality system that meets the requirements listed in ISO 9001. (ISO 9002 and ISO 9003 are essentially subsets of ISO 9001. So, this section also applies to ISO 9002 and ISO 9003.)
Now that you know that characteristics, qualities, and requirements are different ways of talking about the same thing, let's take a closer look at ISO's quality system requirements. To make it easier to grasp ISO's many quality system requirements, we have organized them in the following way:
Each of these 12 sets of quality requirements can be further subdivided by specifying 10 additional requirements. This is shown in the following table.
1.0 Leadership requirements are made up of: |
|
01. Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06. Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
2.0 Product design requirements are made up of: |
|
01. Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06. Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
3.0 Purchasing requirements are made up of: |
|
01.
Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06.
Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
4.0 Contract review requirements are made up of: |
|
01. Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06. Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
5.0 Production requirements are made up of: |
|
01.
Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06.
Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
6.0 Inventory management requirements are made up of: |
|
01. Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06. Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
7.0 Inspection and testing requirements are made up of: |
|
01.
Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06.
Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
8.0 Nonconformance management requirements are made up of: |
|
01. Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06. Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
9.0 Measurement requirements are made up of: |
|
01.
Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06.
Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
10.0 Service requirements are made up of: |
|
01. Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06. Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
11.0 Internal audit requirements are made up of: |
|
01.
Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06.
Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
12.0 Training requirements are made up of: |
|
01. Policy requirements 02. Planning requirements 03. Procedural requirements 04. Instructional requirements 05. Personnel requirements |
06. Organizational requirements 07. Documentation requirements 08. Record keeping requirements 09. Technological requirements 10. Resource requirements |
As you can see, we have identified 12 sets of general requirements, and within each of these we have identified 10 additional requirements. We have taken this approach because it helps us to clarify what ISO wants. When we studied ISO's requirements, it slowly became clear to us that ISO was really combining and confusing two different types of requirements. In effect, ISO has mixed apples and oranges. By failing to distinguish between these two types of requirements, ISO has created needless confusion.
The first set of 12 requirements indicates what functional areas need to be controlled. These include areas such as design, purchasing, and inspection.
The second set of 10 requirements specify how this control should be exercised within each of these 12 areas and what form this control should take. This second set of requirements specifies how quality documents, data, and records should be managed, what form quality policies, plans, procedures, and instructions should take, what technologies and resources are required, and how all of this should be organized.
In more abstract terms, we think of the first set as program requirements, and the second set as process requirements. The first set specifies what programs are needed and the second set specifies what kind of process should be followed by each program. In other words, the first set points to 12 quality programs that need to be developed, while the second set points to the methods, tools, and techniques that should be used by each program. This program-process distinction will help you to understand how you can develop your own quality assurance program.
You can develop a complete quality assurance program by studying each of the 12 sets of program requirements and by recognizing that each of these program requirements are made up of 10 process requirements. For example, you can develop a Quality Leadership Program if you:
If you do the same for each of the 12 sets of program requirements, you will end up with 12 quality programs. And the set of 12 quality programs will constitute your quality assurance program. This is summarized below.
Your
Quality Assurance Program is made up of |
|
01. Quality leadership program | 07. Quality inspections program |
02. Quality design program | 08. Quality nonconformance program |
03. Quality purchasing program | 09. Quality measurement program |
04. Quality contracts program | 10. Quality service program |
05. Quality production program | 11. Quality audit program |
06. Quality inventory program | 12. Quality training program |
Now let's add another item to our earlier equation. Let's add standards.
Qualities = Characteristics = Requirements = Standards |
Now we have four ways of talking about the same thing. ISO's requirements become standards when they govern and control the attitude and behavior of an organization's management and staff. In general, ISO's requirements become your standards when you build them into your quality assurance program and when the program and its standards begin to influence behavior.
The following table emphasizes the point that your quality assurance program will be made up of 12 types of quality program standards, and that each of these is made up of 10 process standards.
Your Quality Assurance Program is made up of: |
|
1.0 Your Quality Leadership Program which defines Your Leadership Standards which are made up of: |
|
01.
Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06.
Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
2.0 Your Quality Design Program which defines Your Design Standards which are made up of: |
|
01. Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06. Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
3.0 Your Quality Purchasing Program which defines Your Purchasing Standards which are made up of: |
|
01.
Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06.
Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
4.0 Your Quality Contracts Program which defines Your Contracts Standards which are made up of: |
|
01. Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06. Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
5.0 Your Quality Production Program which defines Your Production Standards which are made up of: |
|
01.
Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06.
Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
6.0 Your Quality Inventory Program which defines Your Inventory Standards which are made up of: |
|
01. Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06. Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
7.0 Your Quality Inspections Program which defines Your Inspection Standards which are made up of: |
|
01.
Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06.
Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
8.0 Your Quality Nonconformance Program which defines Your Nonconformance Standards which are made up of: |
|
01. Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06. Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
9.0 Your Quality Measurement Program which defines Your Measurement Standards which are made up of: |
|
01.
Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06.
Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
10.0 Your Quality Service Program which defines Your Service Standards which are made up of: |
|
01. Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06. Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
11.0 Your Quality Audit Program which defines Your Audit Standards which are made up of: |
|
01.
Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06.
Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
12.0 Your Quality Training Program which defines Your Training Standards which are made up of: |
|
01. Policy standards 02. Planning standards 03. Procedural standards 04. Instructional standards 05. Personnel standards |
06. Organizational standards 07. Documentation standards 08. Record keeping standards 09. Technological standards 10. Resource standards |
Now that we've discussed the concept of a quality assurance program, we can show you what a quality system looks like, at least in general terms. The table below shows that your quality system is made up of two parts: your quality assurance program and your processes.
YOUR QUALITY SYSTEM IS MADE UP OF |
YOUR
QUALITY ASSURANCE PROGRAM WHICH CONTROLS YOUR PROCESSES |
As you can see, the basic structure is simple: your quality assurance program controls your processes. More specifically, your 12 quality programs and standards control 12 separate processes. This is shown in the following table.
YOUR QUALITY SYSTEM |
1.0 Your Quality Leadership Program controls Your Management Process |
2.0 Your Quality Design Program controls Your Product Design Process |
3.0 Your Quality Purchasing Program controls Your Purchasing Process |
4.0 Your Quality Contracts Program controls Your Contracts Process |
5.0 Your Quality Production Program controls Your Production Process |
6.0 Your Quality Inventory Program controls Your Inventory Management Process |
7.0 Your Quality Inspections Program controls Your Testing and Inspections Process |
8.0 Your Quality Nonconformance Program controls Your Nonconformance Management Process |
9.0 Your Quality Measurement Program controls Your Measurement Process |
10.0 Your Quality Service Program controls Your Service Process |
11.0 Your Quality Audit Program controls Your Internal Audit Process |
12.0 Your Quality Training Program controls Your Training Process |
If you like
the above approach, please consider purchasing Title 1. It presents a detailed Quality System Development Plan that follows this approach. |